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2000 Governor's Award Recipients
The applicants and nominees listed below were recognized
by the Governor for their efforts to protect and enhance the environmental
quality of Vermont by conserving natural resources and preventing pollution
before it is generated. Where there are multiple award recipients in a
single category, the panel of judges did not make a distinction between
first, second, and third place winners. Thus, the award recipients are
listed alphabetically.
Business/Industry/Trade/Professional Organizations
Large Businesses:
IBM’s
Surface Prep Manufacturing Engineering Team - At IBM, two high
volume process steps in semiconductor manufacturing are involve the removal
of organic and inorganic residuals. To accomplish this IBM has commonly
used various mixtures of sulfuric and nitric acid. The bath life of the
sulfuric-nitric mixture has been limited due to drag out and boil off
of the nitric acid which is associated with the nature of the open bath
tank tools utilized for the cleaning process. Extending the bath life
was difficult since an improper mixture often resulted, making the bath
unusable. In order to increase the life of the chemical bath and to improve
process characteristics, a team consisting of process and equipment engineering
staff evaluated replacing the oxidizer, nitric acid, with a different
oxidizer, ozone gas. This allowed for local production and continuous
addition of the oxidizer to the sulfuric acid bath and resulted in a substantial
increase in the bath life, with an additional reduction in process chemical
usage, as well as other benefits. Total savings as a result of this project
are approximately $134,797 per year in chemical usage, floor space and
energy savings.
IBM’s
Resist Track Engineering and Cleaning Technology Development Team
- At IBM, it was a collaborative effort that resulted in the development
of a unique Coater Bowl Cleaning Operation. Coater bowls are where coatings
are applied to microchips. The new cleaning process uses glacial acetic
acid instead of more traditional organic solvents. Use of glacial acetic
acid has three primary benefits. It reduces the quantity of chemical required
to clean the bowls by 97%, it reduces the quantity of waste generated
by the cleaning process -- also by 97%, and it allows for process wastes
to be treated on-site in an existing biological wastewater treatment system.
The process change and chemical input substitution prevents the use of
and the need to dispose of 87,000 gallons of solvent a year. In addition,
as compared to the former cleaning process, this process achieves annual
savings of about $16,000 in waste disposal costs and about $280,000 in
chemical costs, as well as $64,000 in reduced processing and space costs.
Since the acetic acid and resist byproduct waste can be broken down by
bacterial action on-site at the biological wastewater treatment system,
the new process eliminates the need to ship this a hazardous waste off-site
for treatment and disposal.
Stratton
Mountain Resort - Stratton is a four-season destination resort
that attracts nearly 600,000 visitors each year, and employs a full-time
staff of between 225 and 1,150 people. Completed for the 1999-2000 ski
season, Stratton spent $250,000 to remove the old cobblestone Village
Walkway and replaced it with an innovative underground radiant heating
system. The heated walkway helps protect upland streams and fish habitat
by preventing the release of sand and salt into these sensitive and fragile
ecosystems. In total, construction of the walkway has reduced the use
of salt by approximately 1,500 pounds and they no longer need 63 tons
of sand. With these reductions Stratton has reduced sediment and chemical
loading to nearby surface waters. In addition, the project is estimated
to have saved more than $60,000 in fuel costs associated with the snow-removal
activities of plows, backhoes and bucket loaders. Now, when it snows on
the mountains at Stratton, it never stays for very long on village sidewalks.
Tivoly,
Inc. - The environment has always been of key concern to this
tool-maker in Derby Line -- evidenced by this return to the State House
for its second Governor’s Award. In efforts to go beyond compliance
with regulations part of the Clean Air Act, Tivoly decided in 1998 to
invest $600,000 to not simply reduce, but prevent the generation of barium
exhaust from its salt bath operation, used to harden metal pieces. Making
prevention the strategy of first choice, the company decided to eliminate
its salt bath heating process entirely -- which consequently eliminated
its use of barium -- and to install a modern vacuum furnace that now serves
to harden the metal pieces. The vacuum furnace is safer, more energy-efficient,
and far cleaner than the salt bath system it replaced. Where the salt
bath system consumed 1,200,000 kwh/yr., the vacuum furnace requires only
132,000 kwh/yr. to operate. Additional savings are realized due to the
avoidance of 30,000 pounds of salts -- which eventually required disposal
as a hazardous waste, 25 drums of sand blasting material, and many gallons
of cooling water no longer necessary with the vacuum treatment system.
Small Businesses:
Eastview
Enterprises, Inc. - Eastview is a small manufacturing company
located in East Hardwick that makes and markets Sylvacurl, a natural wood
curl packaging product. Sylvacurl is an environmentally superior option
to the ubiquitous petroleum-based styrofoam packing peanut. Over 300,000
cubic feet of styrofoam peanuts are produced annually using petroleum
products, ozone-depleting CFCs, and hazardous Volitile Oranic Compounds.
Research has shown that up to 40% of landfill space is taken up by waste
packaging. Sylvacurl is manufactured from Aspen, a low-grade wood grown
sustainably and in abundance throughout Vermont. The packaging product
is biodegradable, thus it can be composted, it’s made from a renewable
resource, and its final disposition need not be a landfill. Eastview uses
a low-tech manufacturing process to make the wooden curls and uses whatever
waste it generates in creative ways. For example, the sawdust generated
by its drying operations is sold to another company which uses it as an
ingredient for a gardener’s hand soap. Other fines and sawdust end
up as bedding for animals and as mulch to be used by landscapers. Sylvacurl
is a Vermont product that comes from the Earth – and ultimately
goes back to the Earth.
Vermont
Ware, Inc. - Vermont Ware is a 50 year old locally owned family
company located in St. George. The company currently produces lawn and
garden equipment, and provides powder coating services to other companies
in Vermont and upstate New York. The company began operating its $700,000
powder coating operations in 1998. Vermont Ware decided to avoid more
traditional wet, solvent-based surface coatings and opted instead for
a powder coating system; a more technologically advanced system for applying
a coating to metal and other surfaces. The powder consists of finely ground
particles of pigment and resin. When electrically charged, these dry particles
"cling" to the surface of the product, which is then sent by
conveyor to the cure oven where a durable finish is baked on. Unlike wet
coatings, powder coating doesn’t require venting, filtering, and
solvent recovery systems to control the emissions of volatile organic
compounds. As a result, powder coating eliminates the liquid and air pollutants
typically produced by solvent-based paints. Vermont Ware applies the pollution
prevention strategy as a cost-effective and environmentally superior alternative
to solvent-based wet coating.
Wall/Goldfinger
- Wall/Goldfinger is a small manufacturer of fine Executive Corporate
Furniture located in Northfield. In a review of its operations, the company
recognized process inefficiencies and decided to address them in order
to prevent and reduce waste. The plan they developed focused primarily
on improving manufacturing flow and reducing the environmental consequences
of manufacturing operations. By consolidating duplicate furniture finishing
rooms, they were able to reduce their inventory of flammable finishing
products by more than 225 gallons, to centralize the hazardous waste collection
area, and to reduce their generation of hazardous waste by 20%, or 744
pounds annually. By investing in High Volume & Low Pressure spray
guns, coating efficiency is increased and waste generated by clean-up
operations is reduced by one-third. Similarly, new fuel-efficient furnaces
drastically cut fuel costs, prevent wood dust and moisture problems, and
avoid the generation of waste oil. Wall/Goldfinger’s commitment
to environmental training as a way to prevent pollution means that employees
are informed and educated about the newest environmental technologies,
the latest regulatory requirements, and the best way to create a safe
and accident-free workplace.
For-Profit/Non-Profit Partnership:
WPTZ-TV,
Key Bank and the Lake Champlain Basin Program - The power of
a true partnership is in what is possible when people synergize. According
to the dictionary, a synergism involves the action of two or more individuals
to achieve an effect of which each is individually incapable. Champlain
2000 is an innovative and synergistic partnership that is gaining national
attention as a model for how television stations, non-profit government
organizations, community advisory boards and corporations can work together
to raise public awareness about environmental issues. The program, which
began airing in 1999, is actually a series of long format, in-depth news
stories which run each Monday on WPTZ-TV’s 6:00 news show. With
technical expertise brought to the partnership by WPTZ-TV and the Lake
Champlain Basin Program, and with the funding of Key Bank, Champlain 2000
has already expanded to include vignettes highlighting positive, community-oriented
environmental success stories. WPTZ has backed Champlain 2000 with an
aggressive on-air promotion schedule – running more than 4,000 spots
in less than a year. The most conservative estimate of the value of that
time is well over $500,000. Videotapes of the program are distributed
free of charge to more than 100 schools within the WPTZ viewing area.
Individual Citizens:
Steele
and Teresa Griswold - The Onion River Farm, situated on the banks
of the Allen and Muddy Brooks in Williston, is owned by Steele and Teresa
Griswold and has been a large farm operation for more than a century.
Most recently the farm has been used for cattle and horse ranching and
has produced crops of corn and alfalfa, which are planted in rotation.
The Griswolds are now semi-retired, but for the past two decades they
have managed their farmland in a way that epitomizes good land stewardship.
They have instituted conservation crop rotation on 7 acres of farm land.
They created 30 acres of wetlands, they protected 3 acres of soil from
erosion by planting trees and shrubs, and they actively manage 60 acres
of open fields for hay. With more than a mile of farmland stretched along
both the Allen and Muddy Brooks, the Griswolds have long recognized the
importance of maintaining vegetated streambanks for wildlife, for flood
control, and for water quality. Since July 1997, with the help of the
Vermont Department of Environmental Conservation, the U.S. Fish and Wildlife
Service, and the Vermont Youth Conservation Corps., more than one mile
of flood damaged stream banks were repaired and revegetated using 300
woven brush rolls and 1,400 trees. Through their efforts, the Griswolds
have helped create a healthy buffer strip that provides habitat and a
travel corridor for wildlife as well as stable streambanks that reduce
soil erosion, capture runoff from agricultural lands and protect water
quality. Even in retirement, the Griswolds remind us of what it means
to create a legacy we can all be proud to pass on to future generations.
David
Blittersdorf - David Blittersdorf bought his Charlotte home five
years ago. After making extensive energy efficiency improvements, taking
advantage of passive solar heating opportunity in his garage and sunroom,
and using solar energy for some of his home’s water heating, David
decided to make further use of clean, renewable energy sources to generate
his own electricity. In June of 1999, he installed an 80-foot high 10-kilowatt
windmill in his backyard and solar photovoltaic panels on south-facing
roofs. The solar portion of his home energy system was expanded to 5 kilowatts
this past summer. With the solar expansion, David Blittersdorf’s
wind and solar energy system is able to meet all of his home electrical
needs and he no longer requires the energy typically supplied by his local
electric utility. Each year, the wind and solar system of David’s
home avoids the release of 24,000 pounds of carbon dioxide, 120 pounds
of oxides of nitrogen, and 103 pounds of sulfur dioxide – emissions
that would have been generated if coal had been the fuel source used to
produce the electricity. Over its 30-year life, it is estimated that the
home energy system will prevent the release of 360 tons of carbon dioxide,
1.8 tons of oxides of nitrogen, and 1.5 tons of sulfur dioxide. David
Blittersdorf recently received net metering approval for his wind turbine
from the Vermont Public Service Board. This will allow him to receive
a credit from his local electric utility for any excess power his system
generates. David is president and CEO of NRG Systems, a company that designs
and manufactures wind measurement systems; he serves as chair of Renewable
Energy Vermont; and is president-elect of the American Wind Energy Association.
Institutions and Municipalities:
University
of Vermont Environmental Safety Facility - As part of a larger
hazardous waste pollution prevention program at the University of Vermont,
staff at the Environmental Safety Facility worked with professors and
students using the 534 laboratories on campus to swap mercury-containing
thermometers for environmentally safe, mercury-free thermometers. As early
as 1997, the University’s Environmental Safety Facility technicians
had expressed concern about the increasing number of mercury spills on
campus related to broken thermometers. These spills represented potential
health risks to students, staff and spill response personnel, and the
cost of cleaning up and then disposing of the mercury and contaminated
debris came to represent an ever-larger part of the hazardous waste clean-up
budget. In response to these concerns, staff of the Environmental Safety
Facility designed and implemented the Mercury Thermometer Swap program.
The one-time investment of $16,535 for the 18-month program made possible
the swap of mercury thermometers for green oil-based and red alcohol thermometers
– at no cost to the labs. The Environmental Safety Facility collected
1,700 mercury thermometers, or about 15.17 pounds of mercury. Avoided
waste disposal and clean-up costs are estimated at $8,700 per year, meaning
the program will virtually pay for itself in two years.
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